Fuel gas conditioning systems have been specifically created with many safety measures for risk-free operation to monitor and manage the gas flow. Before supplying the fuel gas to the actual process (or to equipment like gas-operated turbines, generators, or other process applications), these systems are used to pre-heat the fuel gas to the necessary temperature at a certain pressure and flow rate. The gas of the fuel gas conditioning system can also be superheated using this technique for use in other industrial applications.

In order to obtain the necessary outlet flow conditions, the incoming gas characteristics and environmental factors of the fuel gas conditioning system must also be taken into account.

The expansion of the number of skids results in the emergence of a new design range in response to the recent growth in demand for more adaptable unit applications. With that, compact skid-shaped mobile heaters may be used for both heating and cooling processes. Customised executions can be carried out by creating each skid in accordance with the needs of the end-user, whether it is made up of secondary groups or merely recirculation units or thermal oil heaters. These skids primarily target the petrochemical and asphalt industries, as well as the automobile and wood industries for heating presses and other equipment.

Know about the construction of fuel gas conditioning system

Each of the fuel gas heater skids is constructed in order to meet the requirements of the individual processes. An average fuel gas heater skid of a fuel gas conditioning systems includes the following:

• Bundle of electric heaters
• Housing or a pressure vessel for the heater bundle
• RTDs, thermocouples, and temperature transmitters are examples of temperature sensors
• Safety valve for pressure
• Valves fuel gas conditioning system for controlling flow
• Instrument and power wiring
• Skid foundation for simple site installation

Features of the fuel gas conditioning system

• Flow and return connections in pipework are single points
• Optional stainless-steel control panel and terminal box
• Field power and instrumentation cabling single point terminations

More on the plan controls of fuel gas conditioning system

1. The pressure parts and equipment are made in line with ASME Sec. VIII Division I or II and PED, among other code requirements.
   
   
2. According to ATEX and IEC Ex Standards, the Heater Bundle is intended for installation in Hazardous Area Zones 1 and 2, Gas Group IIC, Temperature Classes (T1 to T6), and with IP 66 protection.
   
   
3. Depending on the operational needs, the control panel may have a thyristor control or a contactor basis.
   
   
4. According to ATEX CCOE Standards, the control panel is made to be installed in hazardous area zones 1 and 2, Gas group IIC, temperature class T6, and with IP 65 protection.
   
   
5. All of the instruments fuel gas conditioning system chosen have the necessary certifications and are appropriate for installation in hazardous areas.
   
   
6. If the ratings are high, the system can alternatively be split into two halves, with the heating system and instruments on one skid and the control panel located in the panel room with extended wirings for installation in safe areas.
   
   
7. Pressure vessels may be PED - or DOSH-certified, or they may be code-stamped (U or U2).
   
   
8. Carbon steel, low-temperature carbon steel, stainless steel, duplex steel, and alloys are all acceptable raw materials for vessels and pipes.
   
   
9. With an ambient temperature range of -40 °C to 60 °C, Marathon can design and supply a fuel gas heater system that is safe for installation in hazardous areas.

Fuel gas conditioning system’s value

Fuel gas conditioning is essential for preserving system performance at its peak and guaranteeing safe operation. The following are additional crucial roles played by fuel gas conditioning.

1. Clean fuel petrol burns more effectively, increasing the potential power of the turbine and improving the dependability of the turbine system.
   
   
2. Burning conditioned fuel keeps you in conformity with local emissions laws and warranty requirements.
   
   
3. Increases the lifespan of the system: Efficient fuel combustion lowers the overall operating temperature and reduces pollutants, reducing damage to the turbine and allowing your combustion system to operate more effectively for a longer period of time.

Visit the website of Marathon Heaters to learn more about the functioning of fuel gas conditioning systems.