The Spark of an Idea
Every piece of diamond jewellery starts as a creative vision. Designers use a combination of hand-drawn sketches and advanced Computer-Aided Design (CAD) software to bring their ideas to life. This isn't just about creating a pretty picture; the CAD model is a precise digital blueprint that specifies every detail, from the size and shape of the metalwork to the exact dimensions of each diamond setting. This digital stage ensures that the final piece will be perfectly symmetrical and structurally sound.
The Metal's Transformation
With the digital design complete, the physical creation begins. A high-precision 3D printer uses the CAD file to create a wax or resin model of the jewellery. This model then undergoes the "lost-wax casting" process, a technique refined over centuries. The wax model is coated in a special plaster-like material, which hardens around it. The mold is then heated in a furnace, causing the wax to melt and drain away, leaving a perfect cavity. Molten precious metal—typically gold or platinum—is then poured into this hollow space. Once cooled, the plaster is broken away, and the raw metal casting is revealed.
The Final Touch: Setting the Stones
The casting is then carefully cleaned, filed, and pre-polished. The most delicate and intricate part of the process follows: diamond setting. This is a job for a true artisan with a steady hand and an exceptional eye for detail. Each diamond is painstakingly placed into its designated spot on the metalwork. Various setting styles—from the elegant prong to the secure bezel—are chosen to best showcase the diamond's unique brilliance. This stage is where the jewellery truly comes to life, as the sparkle of the diamonds is perfectly complemented by the shine of the metal.
The final steps involve a final, meticulous polish to give the piece a flawless, reflective finish. For white gold, a durable rhodium plating is often applied to enhance its bright, white appearance. The final piece then undergoes a rigorous quality check to ensure that every facet, every setting, and every surface is perfect.
Dew Diamonds: Crafting Excellence in Thrissur
In the heart of Thrissur, Kerala, a legacy of fine jewellery making is being carried forward by companies like Dew Diamonds. They represent a new generation of Diamond Jewellery Manufacturers who respect traditional artistry while embracing modern technology. Dew Diamonds' commitment to excellence, from ethical sourcing to the final polish, ensures that each piece is not just a beautiful accessory, but a testament to superior craftsmanship and lasting value.
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