A Complete Guide to Mivan Shuttering Components

A Complete Guide to Mivan Shuttering Components

In today’s fast-paced construction industry, time, efficiency, and structural precision are everything. Among the many technologies revolutionising building methods, Mivan shuttering stands out as a game changer. Known for its speed, strength, and superior finish, Mivan technology uses a monolithic concrete pouring system with reusable aluminium formwork components—making it ideal for mass housing and high-rise structures.

At BSL Scaffolding, we’ve helped hundreds of developers and contractors improve project timelines and quality through premium-grade aluminium formwork systems. One of the most common questions we’re asked is: What are the components of Mivan shuttering?

This blog provides a detailed explanation of all the key Mivan shuttering components, their functions, and how they come together to create fast, cost-effective, and structurally sound buildings.

What Is Mivan Shuttering?

Mivan shuttering is a construction system developed by a European company called Mivan Company Ltd, designed for rapid cast-in-place construction using aluminium formwork. It uses a modular aluminium framework to form the structural elements of a building—such as walls, slabs, beams, staircases, and columns—all poured in a single cycle.

This technique eliminates the need for traditional brickwork or blockwork, ensuring uniformity, speed, and strength across the project.

The success of this system heavily depends on the precision and quality of its components.

Core Mivan Shuttering Components

Let’s break down the major components of a Mivan shuttering system. Each part is manufactured from lightweight yet durable aluminium, making it reusable, easy to handle, and capable of withstanding multiple construction cycles.

1. Wall Panels
Wall panels are vertical aluminium plates used to form the external and internal walls of the building. They are precisely engineered to match the wall dimensions of the floor plan.

Function:
To form the vertical concrete surfaces (walls), ensuring straightness and alignment.

BSL Advantage:
At BSL Scaffolding, our aluminium wall panels are manufactured with tight tolerances and reinforced edges to ensure dimensional stability and long-term reusability.

2. Beam Side and Soffit Panels
These are horizontal shuttering components that form the sides (beam side panels) and underside (soffit panels) of the structural beams.

Function:
They help in shaping the beams precisely, ensuring uniform dimensions and clean finish for structural integrity.

Secondary Keyword Target: beam shuttering with aluminium formwork

3. Deck Panels
Deck panels are flat plates that form the horizontal surface of the floor slab. They are supported by props and deck beams to maintain correct elevation.

Function:
To support the weight of wet concrete for slabs until it sets completely.

Why It Matters:
Uniform deck panels from BSL ensure no slab leakage or undulations—critical for residential and commercial projects.

4. Deck Beams
These are horizontal members that support the deck panels and transfer their load to the vertical supports (props).

Function:
They provide intermediate support to deck panels, enhancing formwork stability during pouring.

Pro Tip:
Proper alignment of deck beams ensures flat slab finishes and avoids deviations during multiple floor constructions.

5. Soffit Length and Prop Head

Soffit Length: Connects the wall panel to the deck panel horizontally and provides form for the slab's edge.

Prop Head: Holds the beam and deck system in place from below with vertical support props.

Function:
To balance and lock the framework from below, supporting the system during concrete curing.

BSL's Offering:
Our prop systems are high-strength yet easy to adjust on site, reducing labour and setup time.

6. Pins and Wedges
These are mechanical fasteners used to lock different formwork panels together. Their design allows easy assembly and disassembly.

Function:
To hold panels rigidly in position, ensuring leak-proof concrete casting and exact alignment.

Relevance:
Reliable locking is essential for a monolithic structure; BSL’s pins and wedges are precision-engineered for seamless operations.

7. External Corners and Internal Corners
These components help in joining panels at the junctions—where walls meet at 90° angles or where slabs meet walls.

Function:
To complete corners and edges with proper geometry, reducing joint lines and plastering needs.

Construction Tip:

Tight-fitting corners lead to better waterproofing and finish, reducing maintenance in the long term.

Why Are These Components Critical?

Each of the Mivan shuttering components plays a specific role. The performance of the entire aluminium formwork system depends on the precision, durability, and alignment of every part. Using poor-quality components can result in:

Concrete leakage

Misaligned structures

Poor finishes

Delays in reuse and dismantling

At BSL Scaffolding, we focus on delivering formwork systems built to last. Every component is tested for load capacity, corrosion resistance, and alignment to ensure top-notch construction performance.

Benefits of Using BSL Aluminium Formwork Systems

Faster Construction: Our systems cut down cycle time per floor dramatically

Superior Finish: Clean, straight walls and slabs mean less plastering or rework

Durability: Up to 200+ reuses without compromising performance

Lightweight & Labour-Friendly: Easy handling with less skilled labour

Custom Design Support: Tailored formwork plans for your exact project specs

Whether you are building mass housing, townships, or luxury high-rises, our Mivan formwork solutions scale with your needs.

Build Smarter with the Right Mivan Shuttering Components

Understanding the components of Mivan shuttering is essential for any builder or developer aiming for efficiency, strength, and long-term cost savings. As India pushes towards rapid urban housing and vertical growth, choosing the right formwork partner becomes even more crucial.

At BSL Scaffolding, we don’t just supply aluminium formwork—we deliver complete construction solutions that support your vision from foundation to finish.

Whether you’re switching from traditional methods or scaling up Mivan-based projects, we’re here to help you build faster, smarter, and stronger.